[Physics] Relationship between flow rate and pressure in fire service pumps

flow

I'm trying to get an explanation (at a suitable level please!) for something we have recently come accross. In general in the Fire Service we are taught that if you increase the presure of water coming out of our pumps you will also increase the flow rate ie ammount of water.

We recently discovered in the manurfactures guidance that our pump is capable of delivering a much higher flow rate at a lower pressure.

Our pump can deliver 800 litres per minute at 5 bar pressure or 1400 litres per minute at 1 bar.

Can someone please explain the physics behind this and we would be very grateful.

Thanks

Best Answer

This sounds like a centrifugal pump. If so, this type of pump has a published pump curve, which tells what flow rate can be achieved relative to discharge pressure. For an intro to pump curves, see https://blog.craneengineering.net/how-to-read-a-centrifugal-pump-curve.

Regarding the concepts involved (no equations), it is a known fact that the pressure drop in a pipe is proportional to the flow rate squared (assume turbulent flow). This means that if you double the flow rate in a pipe of given length, diameter, etc., you will find that the pressure drop through the pipe increases by a factor of 4. The same will also apply for the pump, which will have its own pressure drop.

For low flow rates, the nozzle on the end of the water line will be constricted, so most of the pressure drop will be taken at the nozzle, and all pressures before the nozzle will be relatively high. For higher flow rates, the piping and pump will experience more pressure drop, and the pressure at the nozzle will be lower as a result.

The highest achievable pressure to be obtained from a centrifugal pump occurs when the flow rate is zero, which is known as "dead head" pressure. This maximum pressure depends on the pump's impeller diameter and rpm. For an electrically driven centrifugal pump that does not have a variable speed driver connected to it, the rpm is fixed, so increases or decreases in dead-head pressure are achieved by changing the impeller diameter.

Obviously, nobody would run the pump at its dead-head pressure because no flow rate occurs under these conditions. The pump is expected to deliver a desired flow rate at a specified nozzle pressure. If you find that the pressure is too low at the desired flow rate, this can be fixed by buying and installing a larger diameter pump impeller, if you are not already at the maximum impeller size that the pump case can handle.