Material Science – How Does ‘Tear Here’ Work?

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How does 'Tear Here to Open' work? Why is it easier to tear there as opposed to anywhere else? What is its physics?

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Best Answer

All the force will be concentrated at the tear (the tip of the tear) if there is one. With no tear, all the material helps to hold itself together — but with a tear, all the force is localized at this tiny point and only a tiny amount of material is responsible for holding on.

The stress at this tear tip (the force per area) becomes huge because the area is very small and it overcomes the strength (the maximum or ultimate stress) of the material. On the illustration below you can clearly see that only a few particles are helping to hold the material together — they carry the whole burden. The colours show the stress distribution.

material tearing, with fake colours to show stress, with red at the tip of the tear Source

Were the material flexible and less rigid, the stress would have been spread more out, since the bonds between atoms/molecules would allow some stretching for them to "lean back" on their neighbor atoms/molecules.

This is why a crack propagates very fast in rigid or brittle materials like concrete or glass — a material might be strong and can withstand large forces for a long time, but as soon as a single tiny crack appears, the whole thing breaks in a split second because all the force is suddenly on just one point, which breaks and lets the next point take over, which breaks etc.

The more rigid and brittle the material is, the less flexible and deformable it is, meaning that the material will not absorb as much of the energy but instead have it all concentrated at the crack. This is why glass looks like it almost explodes when cracking — the cracks are propagating at huge speed. Plastic sheets on the other hand will only tear in two if, along the way, you help and localize your force correctly, and you can control the speed. It will also feel warmer at the tearing edges, because energy was absorbed.