Scenario
I'm planning to build an electric motor for fun (not for any practical purpose). I recently purchased a shapeoko CNC mill kit and intend to manufacture most of the parts housing, stator etc. I'm currently in the planning stage and would like to plan/build this intelligently vs trial and error.
Goals
move 200lb (including the motors) at about 5-10mph (faster end of that if possible)
Questions
- How do you calculate the torque/hp that a motor will produce?
- If I put 4 smaller motors (instead of 1 powering the entire drive train) on the job can each produce less torque/hp and still achieve my goals?
I understand the basics of building an electric brushless motor, I'm more interested on how to plan a motor for a specific output.
EDIT
After some more research it seems that 1 HP = 745.699872 watts
so to move 200lb at 5 mph
- I need a
0.0019511579888525 horsepower
motor. - I need to provide
1.4549782617235 watts
to the motor.
AND to move 200lb at 10mph
- I need a
0.01560926391082 horsepower
motor. - I need to provide
11.639826093788 watts
to the motor.
I still need to figure out how Question 2 factors into my calculations.
Best Answer
If the weight is $F$ in pounds, the coefficient of friction $\mu$ and the speed of $v$ in mph then the power $W$ required to maintain this motion in Watts is
$$ W \approx 2.0 \mu \cdot F \cdot v $$
The coefficient of $2.0$ comes from the conversion into metric units. To move 200 lbs at 10 mph with a coefficient of friction of $\mu=0.4$ is
$$ W \approx 2.0 (0.4) (200\; {\rm lbf}) (10\; {\rm mph}) = 1600 \; {\rm Watt} = 2.15 \;{\rm hp} $$
This power comes from $W=I\,V$ where $I$ is current and $V$ is voltage, without losses or a fraction of this product with losses. I guess you can get the details from wikipedia. An online calculator is also here.