[Physics] Can work hardening of a metal be avoided

metals

My left earbud recently broke mid-wire: the bit that I like to fiddle with and bend. I fixed it, but I was wondering whether there are metals that don't work harden, or resistant to it?

Is there a way that you can treat normal metal to prevent it from, or at least reduce the effects of, work hardening.

Can these be used in headphones commercially? (i.e are they economically viable?)

Best Answer

Work hardening does not cause things to break, but in fact will cause them to resist further plastic deformation increasing their strength. Wires bent back and forth may eventually break due to fatigue. The material at the edge is compressed and stretched resulting in fatigue. How much cyclic stress there is determines how many cycles the material can last its fatigue limit.

From that article: enter image description here

If the stress on the wire at the edge is below the endurance limit then the wire could be bent back and forth indefinitely. One way to reduce stress and allow for more flexible wires is to use braided wires. This works by reducing the cross section of each strand and thus reducing the amount of strain required to produce a certain bend radius.

Of course, if by fiddle with and bend you mean deform past the elastic limit so that there is a kink, then you are inherently exceeding the yield stress every cycle and micro cracks will propagate very quickly. If this is what you'd like to due to your cords and would like a cord to survive this treatment, I would design such a cord with thin braided wires that were surrounded by a self-healing polymer. This would allow you to plastically deform the cord and have the cord heal itself.

As for metals that can recover from being yielded there are shape-memory alloys, though I think they would be cost prohibitive.

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